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SCIENCE

The physics of ugly Christmas sweaters

The ways a sweater is folded, stretched or rumpled determines how it settles into one of several resting meta-states.

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'Tis the season for many holiday traditions, including the Ugly Christmas Sweater—you know, those 1950s-style heavy knits featuring some kind of cartoonish seasonal decoration, like snowflakes, Santa Claus, or—in the case of Mark Darcy from Bridget Jones' Diary (2001)—Rudolph the Red-Nosed Reindeer. "It’s obnoxious and tacky, but also fuzzy and kind of wholesome—the fashion equivalent of a Hallmark Christmas movie (with a healthy dose of tongue-in-cheek)," as CNN's Marianna Cerini recently observed. Fashion (or lack thereof) aside, sweaters and other knitted fabric are also fascinating to physicists and mathematicians. Case in point: a recent paper published in the journal Physical Review Letters examining the complex mechanics behind the many resting shapes a good Jersey knit can form while at rest. Knitted fabrics are part of a class of intertwined materials—which also includes birds' nests, surgical knots, knotted shoelaces, and even the degradation of paper fibers in ancient manuscripts. Knitted fabrics are technically a type of metamaterial: an engineered material that gets its properties not from the base materials but from their designed structures. The elasticity (aka, stretchiness) of knitted fabrics is an emergent property: the whole is more than the sum of its parts. How those components (strands of yarn) are arranged at an intermediate scale (the structure) determines the macro scale properties of the resulting fabric. Knitted fabrics are composed of an interlocking series of slip knots composed of a single thread hooking back and forth on itself. To make a knitted stitch, you pull the slip knot through the front of the fabric; to make a purl stitch, you pull it through the back of the fabric. Experienced knitters know how to combine those stitches in many different ways, playing with the topology and creating intricate new shapes—including elaborate 3D shapes, like a stuffed rabbit. And changing the topology will also change the emergent properties (like elasticity). In 2018, a team of French physicists developed a rudimentary mathematical model to describe the deformation of a common type of knit. Their work was inspired when co-author Frédéric Lechenault watched his pregnant wife knitting baby booties and blankets, and he noted how the items would return to their original shape even after being stretched. With a few colleagues, he was able to boil the mechanics down to a few simple equations, adaptable to different stitch patterns. It all comes down to three factors: the "bendiness" of the yarn, the length of the yarn, and how many crossing points are in each stitch.

A simpler stitch

One of the co-authors of that 2018 paper, Samuel Poincloux of Aoyama Gakuin University in Japan, also co-authored this latest study with two other colleagues, Jérôme Crassous (University of Rennes in France) and Audrey Steinberger (University of Lyon). This time around, Poincloux was interested in the knotty problem of predicting the rest shape of a knitted fabric, given the yarn's length by stitch—an open question dating back at least to a 1959 paper. It's the complex geometry of all the friction-producing contact zones between the slender elastic fibers that makes such a system too difficult to model precisely, because the contact zones can rotate or change shape as the fabric moves. Poincloux and his cohorts came up with their own more simplified model. The team performed experiments with a Jersey stitch knit (aka a stockinette), a widely used and simple knit consisting of a single yarn (in this case, a nylon thread) forming interlocked loops. They also ran numerical simulations modeled on discrete elastic rods coupled with dry contacts with a specific friction coefficient to form meshes. The results: Even when there were no external stresses applied to the fabric, the friction between the threads served as a stabilizing factor. And there was no single form of equilibrium for a knitted sweater's resting shape; rather, there were multiple metastable states that were dependent on the fabric's history—the different ways it had been folded, stretched, or rumpled. In short, “Knitted fabrics do not have a unique shape when no forces are applied, contrary to the relatively common belief in textile literature,” said Crassous. DOI: Physical Review Letters, 2024. 10.1103/PhysRevLett.133.248201 (About DOIs).